Charge air cooler tester. Built Better • Delivered Faster • Guaranteed.

Charge air cooler tester Charge Air Cooler Pressure Tester Set J-46091 U. 5", and 3" steps. engineer, test, and manufacture heat transfer products for a wide range of applications and markets. Failure to follow this instruction may result in serious personal injury. It also has quick disconnect air fittings that attach to a 3 in. It also has quick disconnect air fittings that attach to a 3" 3-1/2" or 4" cooler hose. Available in 7 sizes. Only 13 left in stock - order soon. This tool consists of two adapters and a gauge/regulator assembly. Dura-Lite Cooler Tester Kit - TESTER-KIT . It Charge Air Cooler Tester The Dura-Lite™ charge air cooler Tester-Kit™ is the fastest and most reliable on the market. This Tool kit is is used to pressurize and Leak check the Charge Air Cooler and associated plumbing on the 6. Active Heavy-Duty Cooling Products has been solving heat transfer challenges since 1953. 1-800-328-8900. Various Adapters to this Base Tester have been developed as vehicle and Powertrain changes have occurred. 8 psi ( 150 kPa) Let the CAC stand for a few minutes and note any loss in pressure. -The unit has a large 2-1/2", 0-60 PSI pressure gauge, regulator and relief valve, and two safety cables Excessive leakage of the charge air cooler may result in a low power complaint. View results (0) 49-77 of 77 results for "charge air cooler test kit" Results. Dura-Lite offers a 1 year warranty on This Charge Air Cooler tester kit is designed to fit into the flexible hoses on each side of your CAC and isolate it for a pressure test up to 60 PSI. Charge Air Cooler Test Plugs & Kit; Cooling System Tester; Engine Combustion Leak Test; Expansion Radiator Plugs & Sets; Filler Neck Test Plugs; Plug 222389 Freightliner Charge Air Cooler - 23 5/8 x 20 3/4 x 2. ™ J-46091 Charge Air Cooler Tester. The tester features a large 2-1/2", 0-60 PSI pressure gauge, regulator and relief valve, and two safety cables. The tester features a large 2-1/2 in. The kit comes complete with everything required to pressure test OTC's Charged Air Cooler Tester is the easy way to find air leaks in charged air cooler systems on class 7 and 8 truck engines. The Test Kit ™ comes complete with everything required to pressure test most charge air coolers and helps give you the peace of mind that your charge air cooler is operating at peak performance. $2,159. 6 out of 5 stars Disconnect air supply and open inlet valve to release all pressure before removing tester assemblies. Pressurized to 30 pounds. E. Disconnect turbocharger exhaust piping from 49-77 of 77 results for "charge air cooler test kit" Results. $5,109. Part Number: CACTESTER It’s estimated that 40 percent of trucks on the road that are two years and older currently have charge air coolers that are leaking out of the engine manufacturer’s specifications. Charge air coolers reduce the temperature of compressed air from the turbocharger before it enters the intake manifold and the engine. 00 per gallon fuel cost, by finding an air leak you can easily save 600 gallons of fuel per year, per truck. TESTER-KIT. Air Leaks in this syStem cause a loss of Power, and poor engine performance. 87. With the Dura-Lite Tester-Kit, testing the charge air cooler will become as automatic as checking the oil and will give you confidence in knowing that an engine is Kent-Moore J-46091 | Charge Air Cooler Pressure Tester kit. CAC's usually are replaced every 3 to 5 years; 50% of all CAC failures are the direct Testing Charge Air Coolers and other large heat exchangers can be both time consuming and risky if you don't have Johnson's Charge Air Cooler Test Set. Quite simply, less fuel for more power. Follow these steps: Equipment Needed: Dura-Lite Tester-Kit. Testing Charge Air Coolers and other large heat exchangers can be both time consuming and risky if you don't have Johnson's Charge Air Cooler Test Set. Find out if you have a leak in 20 minutes or less With Dura-Lite’s charge air cooler Tester-Kit, testing your charge air cooler is as easy as checking your oil. The Kit comes complete with everything required to pressure test most Charge Air Coolers. The two billet end caps have 4", The Dura-Lite™ Tester-Kit™ is designed and manufactured to be used to pressure test charge air coolers safely and efficiently. A turbocharger is an efficient way to get more power out of your truck’s engine. That’s why a charge air cooler leak can be a serious drag on your equipment. In Stock Today at. The kit comes complete with everything you need to make pressure testing your charge air cooler safe and easy. Charge Air Cooler Inlet Connection (Turbocharger Exhaust HOT Side) Important: To prevent foreign matter from entering the engine, cover the turbocharger exhaust and intake piping while the charge air cooler is disconnected. Dura-Lite Evolution Charge Air Cooler - US-VGDAC-30E . Failure to use J-46091-5 will result in misdiagnosis of the intake and charge Air Cooler, and can lead to unnecessary replacement of the Turbo or MAF. $20. Our new set includes: Extra-heavy-duty test plugs with cast handles (adaptable to fit six different sizes, with 2-1/2" up to 4" rubbers), a unique tester that features an air stem, 2-1/2" gauge Serving the USA market, Dura-Lite is a supplier of premium quality Charge Air Coolers (CAC), Radiators, and Charge Air Cooler Testing Equipment for all turbo-diesel powered equipment used in heavy-duty truck, transit bus, motorcoach, motorhome, industrial, Kent-Moore J-46091 | Charge Air Cooler Pressure Tester kit. com PART NO. 21 ** Order Online or Call 866-723 Serving the USA market, Dura-Lite is a supplier of premium quality Charge Air Coolers (CAC), Radiators, and Charge Air Cooler Testing Equipment for all turbo-diesel powered equipment used in heavy-duty truck, transit bus, motorcoach, motorhome, industrial, Charge Air Cooler Test: A Step-by-Step Guide Charge Air Cooler Tester Charge Air Cooler Leak Symptoms Charge Air Cooler Tester CAC Pressure Tester ENGINEERED FOR PRECISION TESTING - This Charge Air Cooler tester kit is designed to fit into the flexible hoses on each side of your CAC and isolate it for a pressure test up to 60 PSI. Cloud, WI. For more than 30-years Dura Av-Tekk | Charge-air Cooler Leak Test Kit | For Most Vehicles and Cooler Sizes | A351-CAS Rating Required Select Rating 1 star (worst) 2 stars 3 stars (average) 4 stars 5 stars (best) The Dura-Lite™ Tester-Kit™ is designed and manufactured to be used to pressure test charge air coolers safely and efficiently. extension line kit comes with an air pressure on/off valve, 150 pressure regulator to safely and Charged Air Tester; This is the easy way to find air leaks in the charged air cooler systems used on class 7 & 8 truck engines. Large, easy to read 2-1/2 inch pressure gauge is calibrated 0 Superior's CAC Test Set provides you with the tools to safely and effectively determine whether any CAC passes or fails the manufacturer's specifications. Get deals on automotive parts, truck parts and more. You save $281. ; cooler hose. CHARGE AIR COOLER TEST KIT 1-800-328-8900 • www. 7 Cummins. With the Leaking charge air coolers are one of the most common causes of reduced diesel truck performance. For the 2017 model year the new Engine RPO L5P has exhaust pipe changes that require a new Test Charge Air Coolers. This Charge Air Cooler tester kit is designed to fit into the flexible hoses on each side of your CAC and isolate it for a pressure test up to 60 PSI. 99 $ 228 . style (tube & fin) charge-air coolers, to our amazing Heavy Duty Bar and Plate designs, Av-Tekk is constantly working to improve our brand through the quality of products we provide. Connect J-46091-1 – Charge Air Cooler Tester Regulator to the shop air supply. 60 (lbs) Product Notes: -No other special tools needed -Quickest and easiest connections available -Simulates a constant air load for accurate diagnostics Charge Air Cooler Tester. FREE delivery. This tool tests the charge air cooler to determine if the leak rate is within acceptable limits. A charge air cooler (CAC), also known as an intercooler, is a heat exchanger used to take the hot, compressed air from the turbo and cool it down before it enters the engine's intake manifold. Box 92 St. The 5 ft. Northern Radiator Skip to main content. northernfactory. submit search The only way to accurately determine if a charge air cooler is leaking is to do a pressure test. It usually takes about 20 minutes using a Dura-Lite Tester-Kit. The kit comes complete with everything you nee item 4 OTC Tools 5039 Charge Air Cooler Tester OTC Tools 5039 Charge Air Cooler Tester. Various adapters to this base Tester have been developed as vehicle and powertrain changes have occurred. Dura-Lite is a privately owned, Calgary, Alberta, Canada based supplier of premium quality Charge Air Coolers (CAC), Radiators, and Charge Air Cooler Testing Equipment for all turbo-diesel powered equipment used in heavy-duty truck, transit bus, motorcoach, motorhome, industrial, agricultural, and construction markets. Learn about our Charge Air Cooler Test Kit. Features:-Includes quick disconnect air fittings that attach to a 3", 3-1/2" or 4" cooler hose. The tester features a large 2-1/2 Inch, 0-60 PSI pressure gauge, regulator and relief valve, and two safety cables. 6L Duramax diesel Engine since 2001. The Dura-Lite Charge Air Cooler Tester-Kit ™ makes testing your CAC easy. The kit comes complete with everything yo Decades of real-world research, engineering, fabrication design, and field experience have been brought to bear on one objective; building a better charge air cooler. com Website: www. 99 Although charge air coolers are designed and built for hard work under high temperatures, OE, and other aftermarket charge air coolers leak! Unfortunately the leaks only get worse over time, and it is a recommended to do a leak test every time the oil is changed. W/ 5ft Extension Line and 150 PSI Regulator 77 $387. $169. Consider this, at $4. Wanted to get a smoke test done but we started with a charge air cooler test. Charge Air Cooler Test Plugs & Kit; Cooling System Tester; Engine Combustion Leak Test; Expansion Radiator Plugs & Sets; Filler Neck Test Plugs; Plug Power Test Charge Air Coolers: • Cools charge air outlet to within 15° F (-9° C) of inlet water temp. OTC 5039 Charged Air Cooler Tester An Untested Charge Air Cooler Could be Losing MPG and Horsepower. ;, 0-60 PSI pressure gauge, regulator and relief valve, and two safety cables. 5 mile per gallon. The tester features a large 2-1/2" 0-60 PSI pressure gauge regulator and relief valve and two safety cables. This lowered intake air temperature increases the engine horsepower and improves efficiency. School & Transit Buses. Connect compressed air to the pressure gauge. 50" Diameter Connections. Qty: Description Excessive leakage of the charge air cooler may result in a low power complaint. 6L LML Duramax. A charge air cooler and turbocharger work together to inject cool, dense air into the engine cylinder. 99 Now: $245. Precision Testing Engineered for You: This Charge Air Cooler tester kit fits seamlessly into the flexible hoses on each side of your CAC, isolating it for pressure testing up to 60 PSI. Your Price: $ 442. Choose Options. • 450° F (232° C) rated air inlet temp. Check each product page for other buying options. Applications: MY01 and Later GMT800, 2500HD, 3500. NorthernRadiator. Charge Air Cooler Test Plugs & Kit; Cooling System Tester; Engine Combustion Leak Test; Expansion Radiator Plugs & Sets; Filler Neck Test Plugs; Plug Charge Air Cooler CAC Boost Leak Tester 4", 3. 67. ;, 3-1/2 in. You can buy a Dura-Lite Tester-Kit online from our website. From our O. Open the shutoff valve, then slowly turn the regulator on J-46091-1 clockwise until the gauge reads 42 psi. • It is not necessary to remove the charge air cooler from the vehicle to perform The Dura-Lite Charge Air Cooler Tester-Kit is a specialized tool designed specifically for testing charge air coolers quickly and accurately. The charge air cooler does not need to be removed from the vehicle to perform To demonstrate the savings available to owners and highlight the merits of a routine Charge Air Cooler Testing, Dura-Lite has developed a handy Charge Air Cooler Fuel Usage Calculator that is available to use on our website. CHARGE AIR COOLER TEST KIT RW0090-11 (Showing a properly mounted V-clamp just below the hose bead. Sign In/Request Log In. Each set includes 1 each of the open and closed plugs. Has a large 2 1/2", 0-60 PSI pressure gauge, regulator & relief valve, & two safety cables. Low or No boost means MPG loss and horsepower loss. 19. G 1687- as follows: – Unscrew pressure control valve -2- completely, close valves -3- and -4-. 57 . 1. Large, easy to read 2-1/2 inch pressure gauge is calibrated 0-60 PSI. Charge Air Cooler Test Plugs & Kit; Cooling System Tester; Engine Combustion Leak Test; Expansion Radiator Plugs & Sets; Filler Neck Test Plugs Part Description: Charge-air Cooler Leak Test Kit | For Most Vehicle And Cooler Sizes . The Kenworth charge air cooler is an essential component for the optimal performance of its turbocharged diesel engine. This is the easy way to find air leaks in charged air-cooling systems on class 7 & 8 trucks. Charge Air Cooler CAC Boost Leak Tester - 6061 BILLET ALUM 60 PSI - Class 7 & 8 Trucks - Fits into intercooler hose 4", 3. 7 Cummins Miller 9022 Charge Air Cooler Test Plug For 5. 2" [50. Products. SKU: US-VGDAC-30E. A fully functioning charge air cooler can boost fuel efficiency by 0. View results (0) Our Tester-Kit includes rubber plugs starting at 2 ½” [63. Add to compare. The unit has a large 2-1/2, 0 to 60 psi pressure gauge, regulator and relief valve and (2) safety cables. The Dura-Lite Charge Air Cooler Tester-Kit comes complete with everything required to test most charge air coolers. $427. The charge air cooler does not need to be removed from the vehicle to perform By testing your charge air cooler, you can keep your CAC running properly to protect your truck from the harmful effects of high heat. comhttps: Intake and Charge Air Cooler for 2011-2016 6. The Tester-Kit™ comes complete with everything required to test the majority of charge air coolers. The common symptoms of a leaking or non-performing charge air cooler are: Loss of engine power; Increased fuel consumption; Elevated soot levels in the oil; Premature piston, ring Hi Guys, building a charge air cooler tester from pvc pipes, can save you lots of money LongHaul Larry P. This is an essential maintenance activity to make sure your charge air cooler is without leaks and your engine is performing well saving time and money within your business. By supplying genuine auto and truck products, we help our customers find the parts they need! Top Brands. 9 And 6. The two billet end caps have 4", 3. Our Part Number: A351-CAS . . Dura-lite Charge Air Cooler Test: A Step-by-Step Guide Charge Air Cooler Tester Charge Air Cooler Leak Symptoms Features of Freightliner Trucks Include Features of Kenworth Trucks Include . King, and Peter H. Tester Fits 3. Excessive pressure may cause the test adapter to blow off or may damage the charge air cooler (CAC). 93. SETTINGS: Currencies: CAD. I have a 2013 1. W/ 5ft Extension Line and 150 PSI Regulator 82 $228. com®. item 5 Miller 9022 Charge Air Cooler Test Plug For 5. Meckl Kristofer Jennings Ray W. Add to Cart Buy Now . extension line kit comes with an air pressure on/off valve, 150 pressure regulator to drop the source pressure down to a reasonable The Dura-Lite ™ Tester-Kit™ is designed and manufactured to be used to pressure test charge air coolers safely and efficiently. Site Search. 6mm]. 5", 3" Was: $259. ;, or 4 in. extension line kit comes with an air pressure on/off valve, 150 pressure regulator to safely and It's easy to test your Charge Air Cooler for leaks with the Dura-Lite charge air cooler Tester-Kit. 222101 Peterbilt Charge Air Cooler - 33 1/2 x 30 5/8 x 2. Slowly apply air pressure. Your Truck Deserves a Dura-Lite Evolution ® Charge Air Cooler. • Maintains inlet air temperatures while The kit comes complete with everything required to pressure test most charge air coolers. There are many options when attempting to solve your charge-air cooler issues, but only one will get you back up and going at the highest quality, this is the Av-Tekk solution. Leaking CAC? Replace it with The Best! If your charge air cooler is leaking, it’s time to replace it with the world’s best. View More Categories. 53079 Lhl820@yahoo. Av-Tekk Charge-Air Coolers To demonstrate the savings available to owners and highlight the merits of a routine Charge Air Cooler Testing, Dura-Lite has developed a handy Charge Air Cooler Fue JavaScript is required to view this page. Availability. G 1687- to adapter. 50. V Clamp should be positioned below hose bead and tension nuts should be finger tight plus 1 turn. ZTSE4341 Charged Air Cooler Test Kit 5039 Applications: DT 466, DT 466E, 530, 530E, DT 466 /570, HT 570(DT. Our new set includes: Extra-heavy-duty test plugs with cast handles (adaptable to fit six different sizes, with 2-1/2" up to 4" rubbers), a unique tester that features an air stem, 2-1/2" gauge Leak Test (Air Pressure Application) Note: • Charge air coolers are not required to be leak-proof. Dura-Lite ™ estimates 40% of trucks 2 years or older have charge air coolers that are leaking outside of the engine manufacturers specifications. 90 Portable Battery Charge Test Parts and Accessories; Battery Booster Cables & Clamps, Packs; Battery Chargers; Battery Testers; Generators, Multi Functional Testers; CHARGE AIR COOLER TESTER : List Price: $573. menu. Dura-Lite is a Calgary, Alberta, Canada based manufacturer/ supplier of premium quality Charge Air Coolers (CAC), Radiators, and Charge Air Cooler Testing Equipment for all turbo-diesel powered equipment used in heavy-duty truck, Charge Air Cooler Test Kit By Dura-Lite. 5" and 3" steps. 90 $ 387 . With this tester, you can measure the amount of pressurized air the CAC loses over a designated period of time. Position tester over inlet and outlet of charge air cooler. 85. Free shipping. 86) Write a Review SKU: HY-3824556 Availability: Typically ships in 3-4 business days. Your Price: $ 418. Home > Air System > Air Intake Components > Charge Air Cooler Tester Kit. Shop Charge Air Cooler Tester Kit. Do NOT test the cooler core for leakage by submerging it in a radiator test tank. However, like any vehicle, the Peterbilt 379 requires maintenance and repairs The easy way to find air leaks in charged air cooling systems on Class 7 & 8 trucks. 6L Duramax diesel engine since 2001. The problem is that the signs of a leaking CAC are not obvious to the operator or even the maintenance technician, until it is so bad Home > Truck and Bus > Charge Air Cooler Test Kits > RW0090-11 CHARGE AIR COOLER TESTER KIT. 68! Length: 14 Width 12 Height 8. How to Test your CAC – View our Video. A vital component in any turbocharging system is the LML intercooler, which cools the hot air that has been compressed The J-46091 Charge Air Cooler Tester has been used to Test induction Systems on vehicles equipped with a 6. Excessive pressure can cause the components to explode which may result in seri-ous personal injury or death. SET INCLUDES: The Basics of Charge Air Coolers. But in modern diesels like an LML Duramax, a turbocharger is rarely acting alone. Product Weight: 19. With the Dura-Lite Tester A leaking charge air cooler can reduce horsepower and lower fuel economy by more than a 1/2 mile per gallon! At today's fuel prices, this can add up to a lot of money over 150,000 miles. A charge air cooler reduces the temperature from around 450°F as it exits the turbo to only 40°F above the ambient air temperature as it enters the intake manifold. 3 Fan Clutch, Ravelco, Airlift 5k The Dura-Lite Tester-Kit ™ comes complete with everything required to test your Peterbilt 379 charge air cooler. Class 5-8 Trucks. extension line kit comes with an air pressure on/off valve, 150 pressure regulator to drop the source pressure down to a reasonable Dura-Lite TESTER-KIT The Dura-Lite™ Tester-Kit™ is designed and manufactured to be used to pressure test charge air coolers safely and efficiently. DURAMAX 6. extension line kit comes with an air pressure on/off valve, 150 pressure regulator to safely and The J-46091 Charge Air Cooler Tester has been used to test induction systems on vehicles equipped with a 6. Regular inspections, maintenance and timely repairs will ensure that the charge air cooler operates effectively to ensure Leaking charge air coolers are one of the most common causes of reduced diesel truck performance. 8mm] Washer (Oval Center Slot) The J-46091 Charge Air Cooler Tester has been used to test induction systems on vehicles equipped with a 6. Loss of Fuel Efficiency. Qty: Description : Features and Benefits: This is the easy way to find air leaks in the charged air cooler systems used on class 7 and 8 truck engines; OTC 5039 Charged Air Cooler Tester. 5mm] all the way up to 3 ¾” [95. 9996662 4 DANGER Do not exceed 150 kPa (21 psi). A charge air cooler (CAC) pressure test helps diagnose leaks to maintain optimal engine performance. Weight: 0. Built Better • Delivered Faster • Guaranteed. Charge Air Cooler Test: A Step-by-Step Guide Charge Air Cooler Tester Charge Air Cooler Leak Symptoms Features of Kenworth Trucks Include Features of Freightliner Trucks Include J-46091-5 is Installed in place of the Intake Air Heater (IAH) and allows the system to be pressurized and Tested using the existing J-46091 Charge Air Cooler Tester. 52 PART(S) FOUND 1 2 Next . 00" up to 4. 75 $ 169. 222281 Kenworth / Peterbilt Charge Air Cooler - 37 x 26 3/8 x 2. • 70 PSI rated air inlet pressure. If you want the The Dura-Lite Charge Air Cooler Tester-Kit is a specialized tool designed specifically for testing charge air coolers quickly and accurately. O. connection pipe to the charge air cooler. This is the easy way to find air leaks in the charged air cooler systems used on class 7 & 8 truck engines. Leaking charge air coolers are one of the most common causes of reduced diesel truck performance. Also, Dura-Lite has produced a very useful short video to demonstrate just how easy it is to test your Peterbilt charge air cooler by using our Tester-Kit. With the Dura-Lite Tester-Kit, testing the charge air cooler will become as automatic as checking the oil and will give you confidence in knowing RW0090-11 Charge Air Cooler Tester Kit. Buy Online Now. items per page. ) 2701 4th Avenue SW • Willmar, MN 56201 • 1-800-328-8900 • www. com ST0112-3 Fits Most Applications Charge-Air Cooler Test Kit # A351-CAS See Details; Our Brands Diesel USA Group, Inc. Our set includes: Extra-heavy-duty test plugs with cast handles (adaptable to fit six different sizes, with 2-1/2” up to 4” rubbers 1-800-328-8900. Product Code: OTC5039. Com ENGINEERED FOR PRECISION TESTING - This Charge Air Cooler tester kit is designed to fit into the flexible hoses on each side of your CAC and isolate it for a pressure test up to 60 PSI. INSTRUCTIONS ON USING CAC TEST KIT: 1. Versatile Compatibility: The two Instructions For Using Dura-Lite's Charge Air Cooler Tester-Kit™ by Dura-Lite Heat Transfer Products Ltd. The Dura-Lite™ Tester-Kit™ is designed and manufactured to be used to pressure test charge air coolers safely and efficiently. 74! Product Code: OTCZTSE4341. To demonstrate the savings available to owners and highlight the merits of a routine Charge Air Cooler Testing, Dura-Lite has developed a handy Charge Air Cooler Fue. A leaking charge air cooler (CAC) is one of the most common causes of reduced diesel truck performance. DRC# Core Dim's & Connections Comments. FILLER NECk TEST PLUGS Expansion plug with open stem seals the overflow opening and allows for pressure check. Item Number: RW0090-11: Price: $553. For the 2017 model year the new engine RPO L5P has exhaust pipe changes that require a new test Modine round tube plate fin liquid-cooled charge-air coolers provide durability, reliability, reduced emissions, and improved fuel economy through a more complete combustion cycle. We rigorously test OE cooling products, including radiators, charge air coolers, oil coolers and high-pressure coolers to The main causes of charge air cooler leaks are: Thermal Fatigue: Caused by the ongoing thermal expansion and contraction cycles that a CAC endures during its operat Looking for OTC, Compression Testers, Charged Air Cooler Tester? Find it at Grainger. The Dura-Lite Charge Air Cooler Tester-Kit. 000" [101. Almost all charge air cooler units will show leakage if they are submerged. They think it’s the charge air cooler leaking internally and want just shy of £1500 to replace it. Charge Air Cooler Test Kit Each Kit Includes Testing Instructions and OEM Rate Specifications. ENGINEERED FOR PRECISION TESTING - This Charge Air Cooler tester kit is designed to fit into the flexible hoses on each side of your CAC and isolate it for a pressure test up to 60 PSI. Extension Line w/On Off Valve - Fits LB7 / LLY / LBZ / LMM / LML ChARGE AIR COOLER TEST PLUGS Heavy-duty extra large plugs for charge air coolers. After having a pressure test done showing no leaks at my local vag specialist I went to Skoda main dealer. Testing is as easy as checking your oil and can tell you in 20 minutes or less how much air your Serving the USA market, Dura-Lite is a supplier of premium quality Charge Air Coolers (CAC), Radiators, and Charge Air Cooler Testing Equipment for all turbo-diesel powered equipment used in heavy-duty truck, transit bus, motorcoach, motorhome, industrial, As one of the most popular truck models in North America, the Peterbilt 379 has a loyal following of truckers who appreciate its classic styling, durability, and power. Even now when the industry is asking more of its With Dura-Lite’s charge air cooler Tester-Kit, testing your charge air cooler is as easy as checking your oil. 2. CHARGE AIR COOLER TESTER: OTC - OTC5039 : MSRP Price: $723. The Turbo Boost Leak Testers Intercooler Boost Leak Tester enables simple pressure testing of charge air coolers, ensuring they are leak-free before installation. Charge Air Cooler CAC Boost Leak Tester 4", 3. 6L Duramax engine. Dura-Lite offers an intercooler tester. Joshi, Galen B. Not all charge air coolers are created equal. Weight: 7 lbs. To perform the leak-age test the hole must be plugged. In a CAC air cools air, so there wil 3824556: Hyundai OEM Charge Air Cooler Tester Hyundai. Low or No This is the easy way to find air leaks in the charged air cooler systems used on class 7 and 8 truck engines. Adjust the The leader in American Manufacturing for heavy duty truck radiators and cooling components for off-road and industrial applications! Heavy Duty Radiators, Radiator Cores, Charge Air Coolers, AC Condensers, Coolant Tubes, Fan Shrouds, Air Brake Tanks, and all Metal Surge Tanks are our specialty! Call a service representative today: 800-525-0011 The function of a Charge Air Cooler is to reduce the temperature of air that has passed through a Turbocharger before it enters the engine, optimising the engine performance. Our approach is simple. 6L Turbo Boost Leak Tester - BILLET ALUM- HIGH BOOST 60 PSI - COMP Fitting M-Type - PRO-Kit 5 ft. Herrick Laboratories School of Mechanical Engineering Purdue University West Lafayette, Indiana 47907-2031 Email: [email protected] 222066 Kenworth Charge Air Cooler - 28 1/4 x 27 11/16 x 2 1/4. Refine By. Using the quick disconnect air fittings, the tester connects right to a 3", 3 1/2" or 4" cooler hose. With the Dura-Lite Tester-Kit, testing the charge air cooler will become as automatic as checking the oil and will give you confidence in knowing that an engine is performing at the required level. johnsonmfg. We’re at work in practically every corner of the world The common symptoms of a leaking or non-performing charge air cooler are: Loss of engine power Increased fuel consumption Elevated soot levels in the oil Premature Our Tester-Kit includes rubber plugs starting at 2 ½” [63. With the Dura-Lite Tester-Kit, testing the charge air cooler will become as automatic as checking The main causes of charge air cooler leaks are: Thermal Fatigue: Caused by the ongoing thermal expansion and contraction cycles that a CAC endures during its operat #truck #test #diy The Dura-Lite™ Tester-Kit™ is designed and manufactured to be used to pressure test charge air coolers safely and efficiently. Release the air pressure. 50 $184. represents the largest distribution entity for turbochargers in North America. Shop Boost Leak Tester 3" to 4" and 5 ft Extension Whip Hose w 150 PSI Regulator and Shutoff Valve. 351-CAS 16 PC. 75. buy online direct from Dura-lite in the USA today from a manufacturer/supplier of premium quality Charge Air Coolers (CAC), Radiators, and Charge Air Cooler Testing Equipment for all turbo-diesel powered equipment used in heavy-duty truck, transit bus, motorcoach, motorhome, industrial, agricultural, and construction markets. Before inserting the rubber plug into the inlet or the outlet of your charge air cooler, make sure that the inlet and outlet are free and clean from any moisture or debris. In fact, its over $4,000 per year per truck!!! Check your A common part of the induction system of truck and heavy equipment engines is the charge air cooler (CAC). RW0090-11 CHARGE AIR COOLER TESTER KIT. The common symptoms of a leaking or non-performing charge air cooler are: Loss of engine power Increased fuel consumption Elevated soot levels in the oil Premature A comprehensive guide to quality charge air coolers (intercoolers) Northern Radiator Skip to main content. Kit includes regulator, relief valve, and two safety cables. Charge Air Cooler Pressure Tester. 9. RW0003-19 Fits 1 1/ 8” Filler Neck (Standard Passenger Car) RW0003-20 Fits About Us. Was: $184. • Requires 35 PSI min. SKU: TESTER-KIT. The problem is that the signs of a leaking CAC are not obvious to the operator or even to the maintenance technician, until the Connect hose -1- of charge air system tester -V. CAC Failures. Sort & Filters. add_cart_announcement This is the easy way to find air leaks in charged air cooling systems on class 7 and 8 trucks. Buy Tester-Kit. CAC TEST KIT. The 2 billet end caps have 4", 3. Why Test? #1: Leaking Charge Air Coolers leak away turbo boost. This kit is a cost-effective alternative to the OTC 5039 Charged Air Cooler Tester, making it a valuable addition to any truck owner's toolkit. submit search 1-800-328-8900. submit search. Parcel Eligible. This Tool consists of two Adapters and a Gauge/Regulator Assembly. CHARGE AIR COOLER TEST SET The Fastest, Safest way to test Charge Air Coolers! JOHNSON MANUFACTURING COMPANY / Princeton, IA 52768-0096 Phone: (563) 289-5123 / Fax: (563) 289-3825 / Email: johnsonmfg@aol. Their KMH 5039, Charge Air Cooler Tester Rating Required Select Rating 1 star (worst) 2 stars 3 stars (average) 4 stars 5 stars (best) Name Required charge air cooler test kit - charge air coolers - international. The kit comes complete with everything you need to safely pressure test your intercooler on your vehicle. Your Cart. Pressure: 21. The CAC Av-Tekk HD Charge-Air Coolers. 9 and 10) , T 444E, VT 365-MaxxForce7, Navistar and more Excessive leakage of the Charge Air Cooler may result in a low Related: Charge-Air Products | Quick Check Leak Test Kit Choosing which charge-air cooler is best for your diesel engine is why Av-tekk exists. 10. The kit comes complete with everything required to pressure test most charge air coolers. Various adapters to this base Tester have been developed as vehicle and powertrain Dura-Lite DTK045 Rubber Test Plug 4. The result is more horsepower and better fuel efficiency. The problem is that the signs of a leaking CAC are not obvious to the operator or even to the maintenance technician, until the Quick disconnect air fittings attach to 3 inch, 3-1/2 inch, or 4 inch cooler hoses; OTC's Charged Air Cooler Tester is the easy way to find air leaks in charged air cooler systems on class 7 and 8 truck engines. Prepare charge air system tester -V. With the Road Choice Charge Air Cooler Test Kit you’ll be able to test your charge air cooler with ease. A leak-free charge air cooler will maximize horsepower and fuel savings, but it can also prolong the life of your engine. Search. CAD; USD US dollar (USD) EUR Euro (EUR) GBP British pound (GBP) AUD Home > Air System > Air Intake Components > Charge Air Cooler Tester Kit. The Dura-Lite ™ Tester-Kit™ is designed and manufactured to be used to pressure test charge air coolers safely and efficiently. The problem is that the signs of a leaking CAC are not obvious to the operator or even the maintenance technician, until it is so bad that Buy Charge Air Cooler - HNC 44015101 online from NAPA Auto Parts Stores. This tool kit is is used to pressurize and leak check the Charge Air Cooler and associated plumbing on the 6. Back off the regulator on J-46091-1 – Charge Air Cooler Tester Regulator by turning counterclockwise until it stops. Charge Air Cooler Test: A Step-by-Step Guide Charge Air Cooler Tester Charge Air Cooler Leak Symptoms A charge air cooler takes hot air from the turbo and cools it. Charge Air Cooler Pressure Tester; Makes Testing Your Air Cooler As Easy As Checking Your Oil; Find Out If You Have a Leak in 20 Minutes or Less; Includes Everything You Need to A charge air cooler reduces the temperature from ~450°F (from the turbo) to ~40°F above the ambient air temperature as it enters the intake manifold. water pressure. You need to be confident that your engine is performing well, without leaks that could be costing you time and This is the easy way to find air leaks in the charged air cooler systems used on class 7 & 8 truck engines. Using the quick disconnect air fittings, the OTC-5039 connects right to a 3, 3-1/2 or 4 cooler hose. Since the start of our company, our brand of charge-air coolers has been revolutionizing the industry. 6 oz. Identify Leaks Proactively for Your Customers with Northern's Charge Air Cooler Test Kit! DIAGNOSIS OF CLOGGED CHARGE AIR COOLER FAULTS IN A DIESEL ENGINE USING SINGULAR SPECTRUM ANALYSIS Scott James, Alok A. Operating Instructions Setup. 3mm]. 3. Take no chances on this integral part of your engine’s performance. $772. The problem is that the signs of a leaking CAC are not obvious to the operator or even the maintenance technician, until it is so bad that greatly increased fuel consumption is noticed. 55 . Dura-Lite’s Tester-Kit ™ is designed to be used to pressure test Charge Air Coolers in a safe and efficient manner. Testing is quick and easy. eCash Bonus Buy. A. 01 LBS. While that might not seem like a lot, half a mile per gallon can seriously add up. Fits: Applications with 2 5/8" to 5" connections Comes in a convenient carry case; Must read the pdf below for instructions before using this kit ENGINEERED FOR PRECISION TESTING - This Charge Air Cooler tester kit is designed to fit into the flexible hoses on each side of your CAC and isolate it for a pressure test up to 60 PSI. Our Tester-Kit includes rubber plugs starting at 2 ½” [63. On Sale. With over one million products and 24/7 customer service we have supplies and solutions for every industry. Current Stock: Quantity: Decrease Quantity: Increase Quantity: Adding to cart category. 6 Octavia and have been losing coolant for 3/4 months, intermittently, but more regularly on motorway runs. OTC's Charged Air Cooler Tester is the easy way to find air leaks in charged air cooler systems on class 7 and 8 truck engines. Fluid EX ® Charge Air Coolers are liquid cooled tubular designs aimed at use on test beds, marine engines and other static engines including fire water pumps. 5", 3" Steps - 6061 Solid Aluminum - Anti-Slip Grooves & Bead - for Semi-Trucks, Tractors, Machinery. extension line kit includes an air pressure on/off valve and a 150 PSI regulator to safely lower Charge Air Cooler CAC Boost Leak Tester 4", 3. 8. 2005 F250, 201,000 Miles, Bullet Proof HD Oil Cooler w/ Cold Weather Kit, KC Stage 1 Turbo, Bullet Proof EGR, Bulletproof Water Pump, 7. You save $154. 00. W/ 5ft Extension Line and 150 PSI Regulator 4. com. Includes J-46091-1. Large, easy to With Dura-Lite’s charge air cooler Tester-Kit, testing your charge air cooler is as easy as checking your oil. DHT TESTKIT . Started losing boost at about a pound a min to about 27 pounds. To turn the pressure regulating The Fastest, Safest Way To Test Charge Air Coolers! Testing Charge Air Coolers and other large heat exchangers can be both time consuming and risky if you don’t have Johnson’s Charge Air Cooler Test Set. hvowtz pgah rxndi ctxcb nbp gzbe legs ahpxqk rvftfv pjldvov